Production process details of air fryers
As a modern kitchen appliance, the production process of air fryers involves multiple steps, and each link is crucial from design to final product. The following is a detailed analysis of the production process of air fryers:
1. Design principle
The design principle of air fryers is based on the principle of high-speed air circulation heating. Its key design principles mainly include heating system, circulation system and control system
Heating system: The air fryer adopts a heating tube heating method. According to the set temperature and time, the heating system heats the air to the required temperature
Circulation system: The air fryer is designed with a strong circulating wind. The high-speed rotating fan circulates the heated air evenly to the upper and lower parts of the fryer, realizing fast and uniform heating of food
Control system: The air fryer is equipped with an intelligent control panel. Users can set parameters such as temperature and time, as well as switch the fryer through the buttons on the panel
2. Material selection
The outer shell of the air fryer is usually made of stainless steel or other high-temperature resistant materials to ensure the stability and durability of the equipment. The shell design should have a certain heat insulation effect to prevent users from being injured by touching the furnace body
3. Pot body processing technology
The pot processing technology of air fryers generally includes the following steps:
Material preparation: According to the design requirements of the air fryer, select suitable materials, such as stainless steel and iron. The materials generally need to be cut and formed to prepare the parts for making the pot body
Pot body forming: The cut materials are processed by die stamping or bending to make them the shell of the pot body. This step requires the use of special stamping equipment or bending machinery
Welding: Weld the formed parts. There are two welding processes: manual welding and automatic welding. The specific method to be selected depends on factors such as the size and shape of the pot body
Surface treatment: Surface treatment of the welded pot body, including removing surface oxides, residual welding slag, etc., usually through grinding, polishing, spraying, etc.
Accessory installation: Assemble the pot body with other accessories, such as pot lid, insulation layer, base, etc. This step needs to be installed strictly in accordance with the design requirements to ensure that the pot body functions intact
IV. Quality Control
The processed air fryer is tested, including the appearance, size, welding quality, surface treatment quality, etc. If problems are detected, it needs to be repaired or remade
V. Packaging and Delivery
After the air fryer is processed, it needs to be packaged. Common ones are carton packaging or foam packaging to protect the product from damage during transportation.
VI. Market Analysis
The air fryer market is developing rapidly, and both production and demand are showing an upward trend. From 2014 to 2018, production increased from 640,000 units to 6.25 million units, demand increased from 300,000 units to more than 1.8 million units, and the market size increased from 150 million yuan to more than 750 million yuan
VII. Technological Innovation
The technological innovation of air fryers includes more accurate temperature control, improved heating efficiency, and improved thermal insulation performance. For example, high-quality air fryers use high-temperature resistant materials, such as high-temperature heat-resistant plastics, stainless steel, etc., to prevent excessive temperatures from affecting the external environment.
Through the above production process details, we can see that every link from design to production of air fryers is carefully planned and strictly controlled to ensure that the performance and safety of the final product meet the needs of consumers. With the continuous advancement of technology, the production process of air fryers is also being continuously optimized to improve efficiency and product quality.
Post time: Dec-02-2024